Basic Info.
Mould Cavity
Single Cavity
Plastic Material
PC
Process Combination Type
Single-Process Mode
Application
Household Appliances, Electronic, Home Use
Runner
Hot Runner
Design Software
Pro-E
Installation
Fixed
Certification
CE, ISO, FDA
Standard
HASCO
Customized
Customized
After-sales Service
3 Years
Transport Package
Customized or Color Box
Trademark
OEM
Origin
China
HS Code
3901100001
Production Capacity
500set/Years
Packaging & Delivery
Package Size
380.00cm * 300.00cm * 36.00cm
Package Gross Weight
350.000kg
Product Description
| Company Name | Powerfulsky Mould Co.,Ltd |
| Business Type | Manufacturing |
| Shaping Mode | Plastic Household Injection Mould |
| Products Name | Plastic Injection Rice Cooker Mold |
| Mould Life | According to client's requirements |
| Mould base Standard | HASCO, DME, LKM, Meusburger, FUTABA, etc |
| Core & Cavity Material | 718H, P20, NAK80, S316H, SKD61, 1.2311, 1.2343, etc |
| Products Material | PP, PA6, PLA, ABS, PE, PC, POM, PVC, PET, PS, TPE etc |
| Design Software | UG, PROE, Auto CAD, Solidworks |
| Runner Type | Hot runner or cold runner |
| Gate Type | Side gate, Sub gate, Pin point Gate |
| Surface Treatment | Polish,Texture, Silk-screen printing,Anodizing,etc |
| Equipment | CNC,EDM,Milling,Grinding,Wire Cut,Plastic injection machine |
| Package | Wooden box for mould, carton for plastic products |
| Lead Time | 25-40 days for T1 |
| OEM/ODM Service | Available |
| Quotation | Need 2D/3D drawing or Samples |
| Mould Design | Mould design drawing could be sent for confirmation |
| Mould Making | Start mould manufacturing after the mould design is confirmed |
| Mould Trial | 1st shot samples will be available for checking |
| Sample Confirmation | Customer to check and confirm samples |
| Mould Modification | Modify the mould if necessary |
| Mould Delivery | To deliver the mould after received the 3rd payment |
| After-Sales Service | Free of charge for 12 months warranty |
When to Use The Mold Hot Runner
The hot runner mold is a new structure that replaces the runner of the traditional mold or the three-plate mold with the constant temperature heating state of the runner,so it is not necessary to take out the runner material every time it is formed.We will discuss the timing of using the hot runner from the following four aspects.
Differences in mold structure
In order to form oversized products,a hot runner is required to make the plastic flow evenly,such as: automotive inner linings,home appliance casings,etc.,it is necessary to feed glue at many places at the same time or in time sequence.
When the side feeding is deviated from the center of the injection molding machine,the hot runner feeding will make the structure of the mold simple,the molding is easy,the molding speed is accelerated,the molding time is reduced,and there is no material head.
Disadvantages of three-plate mold
In the three-plate method,the heavy master template must slide on the guide post every time it is shot,so even a new mold is difficult to use,and the mold life is not long.
In the three-plate method,the movement amount of the runner material from the mold is larger than the movement amount of the platen required to take out the molded product from the mold in each ejection.
Conditions for Using Hot Runner
- It is used when the glue is fed from the ejector side,or when a long vertical flow path is required.
- Eliminates problems caused by too long slugs.
- For some large products or products that allow eccentric feeding.
Difficult to form objects such as: hith viscosity,low viscosity,high forming temperature,hot runner system can solve these problems.
Specific examples: metal powder injection,ceramic powder injection,plastic magnet injection,plastic bearing injection,thermoplastic rubber,etc.
Save on plastic materials
Cost of cold slug
As a simple example,if cold slug accounts for 68% of the scrap rate(at the time of manufacture,1 kg of material can only produce 320g of product,and the remaining 680g is cold slug).Although the cold slug can still be recycled,due to the influence of manpower and the mixing ratio of recycled materials,in order to maintain normal operation,some cold slugs must be accumulated,resulting in the retention of funds.
During high-speed injection molding
High-speed injection molding not only improves the molding efficiency,but also is indispensable for the molding of thick and thin meat such as cups and containers.
Stacked die application
For some shallow products with large quantities,such as CD shells and small particle products,it only needs to increase the clamping force by 15%,and with the same injection time,the output can be increased by 80%.
Environmental protection and efficiency of hot runner
Since the hot runner does not generate "garbage",it does not matter how to deal with "garbage".The so-called "garbage" means the waste of resources.The hot runner system is a low-carbon product and does not have any environmental impact factors.
It doen not occupy the space of the storage material head,and there is no problem of crushing noise and deterioration.
Due to the wide variety of plastics and different colors,it is often necessary to classify and dehumidify,dry,and seal storage due to the accumulation of material heads.At the same time,the noise must be generated due to crushing,which affects the tranquility,and the poor working environment affects the morale of employees.
In summary,we can know that the use of hot runner in the three-plate mold has the following advantages:
- The material head is easy to take out,and it can reduce the travel of the material head to take out.
- The flow of plastic during injection is relatively uniform,and the operating conditions of each injection point can be controlled separagely,so that the injection of plastic is easy.
- Save on plastic material costs and labor costs.
FAQ Q: When can I get the price?
A: We usually quote within 24 hours after we get your inquiry.If it is very
Urgent,please call us or tell us in your email so that we will regard your Inquiry as priority.
Q:How long is the lead time for mold?
A:It depends on the mold's size and complexity.Normally,the lead time
Is 25~35 days.If the olds are very simple and not in big size,we can work out with 10 days.
Q:Will my drawings be safe after sending to you?
A:Yes,we will keep them well and not release to the third party without your permission.
Q:How to respond quickly to products?
A:If you contact us by email,Wechat,Whatsapp,we promise to reply you within 8 hours.
Powefulsky Mould strives to produce high quality products and fast delivery times forall our clients by providing a complete service. From start to finish we offer Design,Prototyping, Mold making,production, packaging and shipping. Products covered by the industr ies of medical devices, beauty and care, household appliances, Netcom products and Auto and so on. PowerfulSky Moulds clients from all over the world as: USA, Europe, Brazil, Russia, Australia New Zealand and so on. We always believe technology is the primary productive force for the existence and development of the enterprises.
From our state-of-the-art factory in Shen Zhen,China,Powerfulsky Mould offers the latest in precision engineered technology,with a wide range of services for our customers,including:
1.Injection Molding Prototype Design
2.Rapid Prototyping
3.Mold Tool Design
4.Tool Making
5.Injection Molding
6.Assembly- Secondary Processing
7.Ultrasonic Welding
8.Painting
9.Printing
We work closely with our customers at every stage of the process,from initial Computer Aided Design and mould tool design through to manufacture,using high quality injection moldings to deliver an integrated service tailored to their needs.
We are sure that you will find all the information you need about the wide range of precision injection molding services we offer,however please feel free to contact us for further details.